Context and Challenge

A global leader in the dairy industry solicited Bioscan to conduct an audit of their complete tank listing, which is crucial for ensuring product quality and safety. The challenge was to detect and address any defects that could compromise the integrity of the tanks while ensuring compliance with food manufacturing standards, then perform repair works where required.

Solution in Two Phases

Phase 1: Comprehensive Inspection

• Internal Inspection: Inspections using Bioscan’s scanning technology for crack detection and integrity testing.
• External Inspection: Crack test the skirt, double jacket, and feet of the tanks to spot signs of damage and corrosion.

Phase 2: Repairs and Asset Management

• Crack Repair: Repair cracks and polish to food-grade standards.
• Asset Management: Identify any tanks that needed complete replacement due to extensive damage over a 1-to-10-year period depending on severity.

Results

Bioscan’s intervention achieved the following:

• Prevented Production Interruptions: Early detection of defects avoided potential disruptions in the future
• Reduced Costs: Timely tank inspection services avoided premature tank replacements, cutting costs.
• Ensured Compliance: Maintained adherence to food manufacturing standards.

Client Testimonial

“Bioscan demonstrated remarkable flexibility and exemplary professionalism. Thanks to their efforts, our tanks are now in a better condition and we have a clear vision of the costs that we need to invest in future years.” — Project Manager

Conclusion

Bioscan’s vessel crack inspection services enabled this dairy industry leader to improve conditions and extend the use of their tanks while ensuring strict compliance. Contact us to find out how we can achieve this for your facilities.